SCNET · Enterprise IT · Ankara, Türkiye

Sanal Çekirdek

See what stopped the line before the shift ends.

Manufacturing technology services bring visibility, analytics, and security where responsibility moves between the factory floor and enterprise IT alongside the data. Sanal Çekirdek designs around production continuity, maintenance windows, and existing equipment.

Production visibility and OEE context

Machine, line, quality, downtime and work-order data is connected through a shared time and asset model. Indicators such as OEE are defined with source and business rules rather than treated as unexplained dashboard values.

  • Machine state and production counts
  • Downtime cause and changeover
  • Work-order/MES/ERP integration
  • Shift, product and line comparison

Maintenance and quality analytics

Sensor signals are combined with maintenance records, asset history and production context. Predictive models support early warning and prioritization rather than replacing maintenance judgment, and false-alert impact is measured.

  • Condition-based maintenance signals
  • Failure modes and remaining-life approaches
  • Quality deviation and process correlation
  • Maintenance work-order automation

OT security and controlled remote access

Passive asset discovery, zoning, secure gateways and vendor-session controls provide visibility. Changes are coordinated with production safety and maintenance schedules.

  • OT asset and communication inventory
  • Cell/zone segmentation
  • Vendor access and session recording
  • OT incident response and production decisions

Data architecture from edge to enterprise

Time-sensitive processing can remain at the edge while historical analysis and comparison run centrally. A shared data dictionary and integration layer make cross-site comparison and scale more practical.

  • Gateway and edge workloads
  • Streaming and time-series data
  • Data quality and time synchronization
  • BI, AI and enterprise application integration

How we work

  1. Measure how lines, machines and downtime are recorded today
  2. Find where OEE loss actually occurs, from the data
  3. Design edge collection, cell zoning and the data model
  4. Pilot on one line without stopping production
  5. Carry the proven setup to other lines and plants

How success is measured

  • Unplanned downtime and mean time to repair
  • Production, scrap and quality deviation
  • Maintenance-signal precision and missed failure
  • OT asset visibility and secure access

Frequently asked questions

Can legacy machines be connected to an IoT platform?

Often through gateways, signal conversion or existing PLC/SCADA data. The method must be assessed against warranty, safety, protocol and production risk.

Can OT security scanning affect production?

Active scanning can cause impact if used incorrectly. Passive discovery is therefore preferred, with active testing limited to approved scope, maintenance windows and safety conditions.

How much data is needed for predictive maintenance?

It depends on failure frequency, signal quality and asset diversity. If labeled failure data is limited, thresholds, anomaly detection and expert rules may be a more realistic starting point while evidence accumulates.

Assess the production objective, field data and OT risk in one discovery.

Request a manufacturing data discovery